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With the purchase of an EmControl, we guarantee a solution that meets the highest demands regarding quality and performance. Take a look behind the scenes to see what we do to achieve this.
Machine Checklist: explicit production setup
The manufacturing process starts with the creation of a machine checklist, which will be completed by you in order to have the correct machine specifications in place. With this we ensure a proper assembling as well as a fast installation and start-up of the control on your embroidery machine.
Reference material and serial number capturing
Based on the production order the required material is sourced out of the related stock. All serial numbers of major components are collected. This guarantees the correct delivery of spare parts during servicing and the addressability of components in case of a preventive exchange claimed by a supplier.
Assembly of the EmControl
The assembly takes place by using several order-specific documents. By doing so a consistent manufacturing quality is assured. Mechanical sub-assemblies are produced in advance in order to reduce installation costs. In the switching cabinet, the mounting plate will be equipped and wired with all electric components with the aid of an assembly plan. The full set of cables will be connected to the designated terminals according to a cable list and then secured mechanically. Finally, the switching cabinet will be mounted on a special pallet along with the motor-transmission combinations and the mechanical assemblies for a safe transport.
48 hour test in the test room
After a final inspection by the assembly department, the EmControl gets into the test room. There, the controller is connected to a test bench and activated. During this inspection the following tests will be carried out:
- integrity and correctness of all electrical connections
- safety test with high voltage measurement tools
- functional test: commissioning of the unit and simulation of all functions
- temperature test: operation of the unit for several hours at 50 degrees Celsius
- duration test: operation of the entire system for 48 hours under real operating conditions
Provision for logistics
After a final check on completeness of the parts to deliver, the EmControl will be released for transport. All electrical and mechanical assemblies will be packed sea- and airworthy and then dispatched.
The men in charge for Pantec EmControl are Riccardo Codiferro and Olaf Schmöhl. Both of them are looking forward to providing you with a 100 percent functional system.
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